Evaluation of coated TI-6AL-4V alloy with WC-CO-CR by CO2 laser powder bed fusion (L-PBF)

Autores

DOI:

https://doi.org/10.18066/revistaunivap.v32i74.4715

Palavras-chave:

CO2 laser L-PBF, WC-Co-Cr, aaeronautical titanium alloy, Ti-alloy wear resistance increasing

Resumo

The Ti-6Al-4V alloy with tungsten carbide as a coating combines the unique properties of these two materials to create a surface of high strength and durability.  In this paper, the deposition of cobalt-bonded tungsten carbide composite (WC-Co-Cr) was sprayed through the pneumatic gun on a titanium-based alloy (Ti-6Al-4V) substrate, and after irradiation by CO2 laser, by the laser powder bed fusion (L-PBF) method.  To evaluate the operating parameters and coating mechanical and elemental properties. To this end, a 70 W CO2 laser was used to irradiate the pre-deposited WC-Co-Cr powder with an energy density of 7 × 104 W/cm². Considering laser parameters, the best results were obtained for a beam scanning velocity of about 30 mm/s. It was observed that the metallurgical bond between coating and substrate promotes a strong adhesion between them. In addition, regions with a fully dense deposited layer thickness of 20 μm were observed. However, the presence of pores due to trapped WC decarburization gases was verified. Despite this issue and others, such as cracks, the coating showed a substantial increase in surface hardness, a significant decrease in the friction coefficient, and a significant reduction in wear rate.

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Biografia do Autor

Silvelene Alessandra Silva, INPE

Licenciado em Engenharia Electrotécnica pela Universidade do Vale do Paraíba - UNIVAP (2005) Mestrado e Doutoramento em Engenharia e Tecnologia Espacial pelo Instituto Nacional de Investigação Espacial (INPE) na área de Ciência e Tecnologia de materiais e sensores (2015). Tem experiência na concepção, construção e caracterização de circuitos electrónicos, síntese e caracterização de pós nanoparticulados de alumina, tratamentos térmicos por microondas de pós e fabricação e caracterização de sensores de humidade ambiente cerâmicos sob a forma de filmes com eléctrodos de ouro implantados. Investigação pós-doutoral no Instituto de Estudos Avançados (IEAv) e no INPE na área de revestimento, processamento de materiais e estruturação de peças mecânicas com laser contínuo e pulsado actuando até 2022.

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Publicado

01-07-2026

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Silva, S. A., Ribeiro Jardim, V., Paiva Oliveira Leite Dyer, P., Martins Volú, R., Costa de Oliveira, A. C., & de Vasconcelos, G. (2026). Evaluation of coated TI-6AL-4V alloy with WC-CO-CR by CO2 laser powder bed fusion (L-PBF). Revista Univap, 32(74). https://doi.org/10.18066/revistaunivap.v32i74.4715

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